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Concept Concept 8/10/2017
Products: AO-8, AO-V-8, AS-B, DI-16, DO-FA-12, DO-FC-8, RTD-DI-16, UI-16, UI-8/AO-4, UI-8/AO-V-4, UI-8/DO-FC-4
Functionalities: Hardware
Product version: 1.8, 1.9

External Device Connections

There are many different kinds of external devices from different vendors that can be connected to a SmartStruxure solution.

It is important to know how different external devices cooperate with the devices in the SmartStruxure solution, so we present some different principles for those external devices here. As a rule of thumb, try to avoid direct connections between RET and G0 external to the control panel. As discussed below, one RET pin on each I/O module should be wired to a signal ground rail (SGR) in the control panel using 1.3 mm² (16 AWG) or larger wire. For each AS-B, the RET terminal number 4 or 5 should be wired to the SGR in the panel using a size 2.5 mm² (13 AWG) or larger wire.

Thermistors

Thermistors are connected directly between a universal input and the corresponding RET.

Temperature input

Temperature input

Contacts

Digital inputs are controlled by contact closings to RET. The digital inputs are normally quite immune to disturbance signals, so they can also detect contact closings directly to the signal ground rail or G0. Even though RET is connected to the signal ground rail, there might be a small voltage difference that could impact results on analog inputs. Such small voltage differences are not enough to impact digital inputs though.

Digital input

Digital input

Actuators

Actuators are divided into two types: isolated and non-isolated control voltage actuators. The non-isolated actuators are more commonly used. The two actuator types work mostly in the same way, but the non-isolated actuators have the signal ground M internally connected to power ground G0. In some cases, they have only three terminals with one common terminal for M and G0.

Isolated actuator

Isolated actuator

Non-isolated actuator

Non-isolated actuator

Non-isolated actuators can be more sensitive to different kinds of disturbances, and it is sometimes easier to design a more stable system using isolated actuators. When the system uses a non-isolated actuator, care must be taken in properly wiring the neutral wire back to the supply neutral for each actuator rather than daisy chaining to prevent large voltage drops that can affect input signal accuracy.

Some actuator control signal inputs may be designed with a high impedance differential input which prevents AC/DC supply currents from being shared in the signal return path. Such actuators are as good as isolated actuators with respect to disturbances and ground currents, so they can be connected as isolated actuators.

The disturbance can be of two kinds: AC disturbance causing the actuator to move quickly back and forth, and DC disturbance causing an offset. Both AC and DC issues occur as a result of currents in the connection from M to RET.

The DC issue is a less severe problem because a DC error can be compensated by the control loop as long as it is quite small. If the DC error is big, the actuator may not be able to turn off or on completely. Normally the actuator starts to open when the control voltage is a few hundred millivolt, so a DC offset of 100 mV is probably not an issue.

The AC issue can be a more severe problem. If an AC disturbance is added to the control signal, the actuator will start to travel back and forth and its dependability may be affected.

If it is unknown whether an actuator is isolated or non-isolated, it should be treated as non-isolated.

For non-isolated actuators, difficult problems with disturbances can sometimes be solved by introducing a separate isolated transformer for the actuator. In this way, you can obtain an isolated system with a non-isolated actuator.

Non-isolated actuator with separate power transformer

Non-isolated actuator with separate power transformer

Transmitters

Transmitters are used to convert signals from sensors that cannot be connected directly to an I/O module or AS-B. Transmitters are divided into two types: isolated and non-isolated transmitters.

Isolated transmitter

Isolated transmitter

Non-isolated transmitter

Non-isolated transmitter

When the system uses a non-isolated transmitter, AC and DC bias issues may occur.

The DC error from a voltage transmitter can never be compensated for by a feedback loop. So, a DC current in the M conductor will cause a DC error in the reading value if the current and the resistance are large enough to cause a non-negligible voltage drop, thus creating an error. An AC voltage drop caused by an AC current in the conductor between M and RET will result in unstable measurements.

Selecting isolated transmitters will solve the AC and DC bias issues, but the issues can also be limited by good system design. For more information, see Grounding and Power .

In isolated transmitters, the sensors are normally not isolated from the M conductor, they are only isolated from the power supply of the transmitter. This is not an issue, since the sensors are not connected to anything but the transmitters.

Transmitters may have differential outputs. Transmitters with differential outputs can be connected as isolated external devices.

If it is unknown whether a transmitter is isolated or non-isolated, it should be treated as a non-isolated transmitter.

The use of current (4-20 mA) transmitters (instead of voltage output) will avoid error from DC voltage drop in the common M to RET return wiring and will assist in reducing signal reading instability from AC current in the return path.

For non-isolated transmitters, difficult problems with disturbances can sometimes be solved by introducing a separate isolated transformer for the transmitter. In this way, you can obtain an isolated system with a non-isolated transmitter.

Non-isolated transmitter with separate transformer

Non-isolated transmitter with separate transformer

Loads Such as Relays

All loads such as relays are connected to I/O modules or AS-Bs with digital outputs isolated from the signal ground. No special care must be taken with respect to grounding in this case.

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